FUCHS LUBRITECH -Other Lubricants For Special Applications
To meet the versatile demands of forging, casting and
related industries, we developed a wide product range.
Following, some of our lubrication and release agents for
special applications are described.
High temperature lubricants
LUBRODAL BN HIGH-TEMPERATURE LUBRICANT
| Description |
Application Method |
Packages |
Frost-sensitive |
| Dispersion of white solid lubricants in water, used as a high-temperature lubricant in the forming of
non-ferrous metals (e.g. titanium) and as a release coating for isothermal forging processes up to
1000 °C. LUBRODAL BN is supplied as a concentrate and must be diluted with water prior to use.
The product contains no heavy metals, halogens or compounds containing mineral oils. |
Spraying,
dipping or
brushing |
6x1/5 kg |
yes |
LUBRODAL HY 15 WATER BASED HIGH-TEMPERATURE LUBRICANT
| Description |
Application Method |
Packages |
Frost-sensitive |
| Stable dispersion of graphite in water with a very fine particle size distribution. All ingredients are
burned residue-free (no build-ups). LUBRODAL HY 15 can be used versatilely, e.g. during hot
forming of steel and non-ferrous metals or as a chain lubricant during continuous casting of nonferrous
metals, to avoid adhesion between chain and transported metals. |
Spraying |
10/25/200 kg |
yes |
LUBRODAL KB 10 CONC WATER BASED HIGH-TEMPERATURE LUBRICANT
| Description |
Application Method |
Mixing ratio |
Packages |
Frost-sensitive |
| Water-miscible parting lubricant for thermally loaded transport and conveyor chains. LUBRODAL
KB 10 CONC is also suitable to use as a high-temperature lubricant for forming of special alloys,
steel and non-ferrous metals (titanium). LUBRODAL KB 10 CONC can be applied by dipping,
brushing or spraying. For spray application, the product is to be diluted with water in a ratio of
1:2 up to 1:10. |
Spraying,
dipping
or brushing |
10x1/5/10/25/
210 kg |
yes |
Metal forming lubricant
LUBRODAL C 120 METAL FORMING LUBRICANT
| Description |
Application Method |
Packages |
Frost-sensitive |
| Stable water-graphite dispersion, based on finely ground natural graphite in optimal concentrations.
LUBRODAL C 120 is used in the cold and hot forming of metals and specifically as mould facing,
release agent for glass forming operations, high-temperature dry lubricant, conductive coating in
the electrical industry, metal forming lubricant in the cold forming of heavy sheet steel (flanging)
and as a release agent for anode rods in aluminium smelter. |
Spraying,
dipping or
brushing |
10/30 kg |
yes |
Aqueous corrosion protection
LUBRODAL KS 20 AQUEOUS CORROSION PROTECTION
| Description |
Application Method |
Packages |
Frost-sensitive |
| Boron-free corrosion inhibitor, which easily dissolves in water. LUBRODAL KS 20 prevents steel
corrosion, particularly in combination with water-miscible metal forming lubricants. LUBRODAL KS
20 is applied in a concentration of 3% of the diluted lubricant by volume/weight. |
Additivation |
5/25/220/1000 kg |
yes |
Agent for cutting of refractory bricks
LUBRODAL RCL 40 AGENT FOR CUTTING, SAWING AND GRINDING REFRACTORY BRICKS
| Description |
Application Method |
Packages |
Frost-sensitive |
| Water based solution of additives with good lubricating and cooling properties, specifically for
cutting, sawing and grinding of electrically molten refractory bricks and fire resistant materials.
LUBRODAL RCL 40 is applied in a concentration of 3% and affords a good separation of the
release and sawing sludge. Tap water can be used as diluent. LUBRODAL RCL 40 is applied by
beam nozzles on the sawing tooth in the slit area. |
Spraying,
dipping
or brushing |
200/1000 kg |
yes |
Scale reduction coatings
LUBRODAL SR 300 LIQUID RELEASE AND PROTECTIVE COATING
| Description |
Application Method |
Packages |
Frost-sensitive |
| Water-based, graphite-free coating for the pre-treatment of steel billets. LUBRODAL SR 300 is used
for the hot forming of steel wherever scaling occurs caused by heat treatment. LUBRODAL SR 300
is supplied as a ready-for-use product and is applied pure. Spray application is advantageous, but
application by dipping, flooding and brushing is also possible. |
Spraying,
flooding,
dipping or
brushing |
5/10/25/220/
1000 kg |
no |
LUBRODAL ZG 600 LIQUID RELEASE AND PROTECTIVE COATING
| Description |
Application Method |
Packages |
Frost-sensitive |
| Water-based, graphite-free coating for the heat-treatment of forged and cast steel parts. In
addition to its scale prevention capabilities, LUBRODAL ZG 600 has very good separation
properties and can reduce the risk of billet-sticking in the furnace. |
Spraying,
flooding,
dipping or
brushing |
5/10/25/250 kg |
yes |
LUBRODAL SR 900 LIQUID RELEASE AND PROTECTIVE COATING
| Description |
Application Method |
Packages |
Frost-sensitive |
| Graphite-free protection coating for the heat-treatment of steel (> 1000 °C). Wherever skin
decarburization and scaling can occur. Also suitable for high-alloy-steels. LUBRODAL SR 900 is at
the same time a separation agent, to avoid sticking of hot steel parts. |
Spraying or
brushing |
5/10/25/250 kg |
yes |
Pre-graphiting
LUBRODAL TROMMELGRAPHIT PRE-GRAPHITING AGENT
| Description |
Application Method |
Packages |
Frost-sensitive |
| Water-based graphite paste for minimization of oxide and scale formation during inductive heating
and improvement of the transformation results during the following forging process. Preferred for
smaller billets (part weight up to 500g) during hot forming of brass. | Mechanically,
with suitable
rotating drums |
5/6x1/10 kg |
yes |
Glass coating for hot forming of titanium
LUBRODAL GS B1 - PLUS GLASS DISPERSION FOR THE HOT FORMING OF TITANIUM
| Description |
Application Method |
Packages |
Frost-sensitive |
| Water-based glass coating with good lubricating properties and protective functions, specifically
for the hot forming of titanium and special alloys and the extrusion of nickel alloys. After
application to the metallic surface and heating up to the forming temperature, LUBRODAL GS
B1-PLUS produces a closed, heat-resistant glass film with good adhesion. LUBRODAL GS B1 - PLUS
is ready for use, but can also be diluted with water up to a mixing ratio of 1:1 according to
application requirements. | spraying,
dipping or
brushing |
5/10/25 kg |
yes |
Facing concentrate for steel billets
LUBRODAL RV 20 FACING CONCENTRATE FOR STEEL BILLETS
| Description |
Application Method |
Packages |
Frost-sensitive |
| Water-miscible release-facing for the front face coating of large steel billets. LUBRODAL RV 20
contains special inorganic mineral solids to prevent the sticking of the billets during heating and
transport. LUBRODAL RV 20 is supplied as a concentrate and diluted with water in the ratio of
1:1. Application to the cold front faces of the billets is possible by brushing, swabbing or rolling. |
Brushing,
swabbing
or rolling |
10/25 kg |
yes |
Cold forming of steel
KOLLIGEEN CF–PASTE A HIGH PERFORMANCE LUBRICANT FOR COLD FORMING OF STEEL
| Description |
Application Method |
Packages |
Frost-sensitive |
| Grey-black, homogenous paste based on oil and grease. Due to its extremely smooth, paste-like
consistency KOLLIGEEN-CF-PASTE A can be applied by swabbing or a suitable spray system.
KOLLIGEEN-CF-PASTE A is a high-quality concentrate for the cold forming of steel and can be used
to lubricate both the workpiece (cold forming) and the tool (cold and hot forming). |
Swabbing
or suitable
spray system |
1/5/10 kg |
no |
KOLLIGEEN W 115 MOLYBDENUM DISULPHIDE / WATER DISPERSION FOR COLD FORMING OF STEEL
| Description |
Application Method |
Packages |
Frost-sensitive |
| Stable concentrate of high-value molybdenum disulphide in water, diluted according to application
with water in the ratio of 1:1 up to 1:5. KOLLIGEEN W 115 is used for the forging and calibration
of steel at temperatures up to 250 °C and applied by spraying or dipping to the pre-heated,
grease-free workpieces. | Spraying
equipment
or dipping |
5/25/150 kg |
yes |
KOLLIGEEN W 808 DISPERSION OF SOLID LUBRICANTS FOR COLD FORMING OF STEEL
| Description |
Application Method |
Packages |
Frost-sensitive |
| Stable dispersion of white, synthetic solid lubricants in water. Forms a well adhesive lubrication
film on the workpieces after spraying or dipping application. Dilution ratios of 1:1 to 1:5 are
recommended. Prior to the coating, the workpieces have to be grease-free and should be preheated | Spraying or
dipping |
25/150 kg |
yes |
Hot forming of steel
HYKOGEEN 820 WHITE PASTE FOR HOT FORMING
| Description |
Application Method |
Packages |
Frost-sensitive |
| Soft paste, based on mineral oil with white solid lubricants. They are effective in a wide
temperature range and thus assist the forming process at all stages. HYKOGEEN 820 contains no
graphite and can be applied by brushing or swabbing to the dies and tools. If a thinner mixture is
required, it can be mixed with HYKOGEEN 821. HYKOGEEN 820 is not soluble in water. | Brushing or
swabbing |
6x1/5/25/70 kg |
no |
HYKOGEEN 821 WHITE LUBRICATION LIQUID FOR HOT FORMING
| Description |
Application Method |
Packages |
Frost-sensitive |
| Liquid, based on mineral oil with white solid lubricants. HYKOGEEN 821 is used in die forging, hot
extrusion, hot rolling and hot bending. HYKOGEEN 821 can be applied by brushing or swabbing
to the dies and tools. HYKOGEEN 821 cannot be mixed with water and is applied undiluted. |
Spraying,
brushing
or swabbing |
1/5/25 kg |
no |
Additive for die lubricants
LUBRODAL F 270 EP ADDITIVE FOR DIE LUBRICANTS
| Description |
Application Method |
Packages |
Frost-sensitive |
| Additive of synthetic agents to improve lubrication properties of die lubricants. LUBRODAL F 270
EP is used, when conventional forming lubricants reach their limits. It is also used as an additive
for flood lubrication on horizontal high-speed-forging machines to improve the lubricating
properties. |
Additivation |
10/25/200/
1000 kg |
yes |
Assembly paste for thermally loaded components
HYKOGEEN HSP ASSEMBLY PASTE FOR THERMALLY LOADED COMPONENTS
| Description |
Application Method |
Packages |
Frost-sensitive |
| Smooth, copper-coloured paste based on mineral oil. Excellent separating properties and reduced
dropping behavior due to a good balance of thickener system and inorganic dry lubricants. Special
paste for assembling and maintenance of thermally loaded connecting links (screws, hinges, etc.)
and tools in machinery of forging and casting industry |
Manual
application |
6x1/5/10 kg |
no |
