FUCHS LUBRITECH - Die Casting - Auxiliary Casting Materials
Besides die casting release agents there are a lot more
products for metal casting in general. From facings for the
different tools (moulds, ladles, etc.) over piston lubrication
of pressure die casting machines to ejector lubrication.
There are suitable products for these applications in our
delivery range, too.
Ladle coating
HYKOGEEN LS 50BURN-IN PASTE FOR CASTING LADLES AND RELATED TOOLS
| Description |
Application Method |
Packages |
Frost-sensitive |
| Soft, homogeneous paste with a high proportion of white solid lubricants. HYKOGEEN LS 50 is a
“ready for use” burn-in paste for casting ladles and related tools in non-ferrous metal casting.
HYKOGEEN LS 50 extends the life of the casting tools and ensures higher process safety |
Brushing or
swabbing |
6x1/5/25 kg |
no |
HYKOGEEN LS 507 FACING FOR CASTING LADLES, TOOLS, FUNNELS AND SPOUTS
| Description |
Application Method |
Packages |
Frost-sensitive |
| Grey, easily applied high temperature lubricating paste. HYKOGEEN LS 507 is well suited as a
facing for casting ladles, spouts, funnels and related tools in aluminium die casting, where high
temperatures exclude oils and greases and slow movements occur while good separating
properties are required. |
Brushing or
swabbing |
6x1/5/25 kg |
no |
Plunger lubrication
HYKOGEEN P 550 GRAPHITE-FREE PLUNGER OIL
| Description |
Application Method |
Packages |
Frost-sensitive |
| Liquid, graphite-free plunger lubricant in non-ferrous metal die casting. HYKOGEEN P 550 adheres
well to hot metallic surfaces and forms a thin, homogeneous lubricating film which is hightemperature
and pressure resistant. HYKOGEEN P 550 is a ready-for-use lubricant and is primarily
applied by automatic drip lubrication or spraying equipment. |
Automatic drip
lubrication or
spraying |
10/25/180 kg |
no |
HYKOGEEN P 770 GRAPHITE-CONTAINING PLUNGER OIL
| Description |
Application Method |
Packages |
Frost-sensitive |
| Graphite-containing plunger lubricant for non-ferrous metal die casting. HYKOGEEN P 770 forms
a homogeneous lubricating film on hot surfaces which is high-temperature and pressure resistant.
HYKOGEEN P 770 is primarily applied by automatic drip lubrication or spraying equipment and can
be used undiluted. |
Automatic drip
lubrication or
spraying |
10/25/180 kg |
no |
Plunger lubrication
PISTON POWDER G 2 GRANULATE FOR PLUNGER LUBRICATION
| Description |
Application Method |
Packages |
Frost-sensitive |
| Grey-black, free-flowing granulate for plunger lubrication in cold chamber machines for the die
casting of non-ferrous metals. PISTON POWDER G2 is dosed in controlled amounts into the filling
chamber with each shot. |
Suitable dosing
system |
0,6/12/120 kg |
no |
PISTON POWDER W 1 GRANULATE FOR PLUNGER LUBRICATION
| Description |
Application Method |
Packages |
Frost-sensitive |
| White, free-flowing powder, used for plunger lubrication in cold chamber machines, primarily for
the die casting of aluminium and magnesium. PISTON POWDER W1 is applied by blowing in
controlled amounts into the filling chamber with each shot, using a suitable dosing device. |
Suitable dosing
system |
0,6/12/120 kg |
no |
Mould facings
HYKOGEEN KS 706 MOULD FACING FOR CONTINUOUS ALUMINIUM CASTING
| Description |
Application Method |
Packages |
Frost-sensitive |
| Bio-degradable, solid-free mould facing with excellent adhesion, used as parting lubricant in
continuous aluminium casting. As a rule, HYKOGEEN KS 706 is applied in the casting die by
automatic lubricating and dosing systems during the casting process. |
Automatic
lubricating
and dosing
system |
555/190 kg |
no |
LUBRODAL C 25 GRAPHITE-CONTAINING MOULD FACING
| Description |
Application Method |
Packages |
Frost-sensitive |
| Water-miscible graphite dispersion with good release and lubricating properties for chill casting of
non-ferrous metals. LUBRODAL C 25 is supplied as a concentrate and must be diluted with water
prior to use. Standard value for the dilution of LUBRODAL C 25 with water is a ratio up to 1:10.
The optimal dilution ratio must be determined in practice. |
Spraying |
25/210 kg |
yes |
LUBRODAL C 52 C WATER-MISCIBLE WHITE MOULD FACING
| Description |
Application Method |
Packages |
Frost-sensitive |
| Solid lubricant dispersion in water, forming a bright separating layer with good adhesion on the
surfaces of the ingot moulds. The layer is permanent, heat-resistant and enables good metal flow
without formation of pores or forming scales. LUBRODAL C 52 C is supplied as a concentrate and
must be diluted with water prior to use. Standard values for the dilution of LUBRODAL C 52 C
with water are mixing ratios of 1:2 up to 1:10. |
SSpraying |
10/30 kg |
yes |
Mould facings
WAGRAS EF WEISS MOULD FACING (THERMALLY INSULATING)
| Description |
Application Method |
Packages |
Frost-sensitive |
| Dispersion of chalk in water for light metal casting (48% solids) with thermally insulating effect.
Manual and automatic application is possible. Dilution ratios should be determined in trial.
Homogenisation is recommended; rinse spraying devices and pipes after use. | Spraying,
dipping or
brushing |
1/10/200 kg |
yes |
WAGRAS KS 20 MOULD FACING (HEAT CONDUCTING)
| Description |
Application Method |
Packages |
Frost-sensitive |
| Stable dispersion of graphite in water for the casting of metal (25% solids) based on finest
ground graphites. Application can be manual or automatic. Dilution with tap water varies from
1:1 up to 1:7, depending on the difficulty | Spraying,
dipping or
brushing |
10/25/200 kg |
yes |
WAGRAS ZZ 20 MOULD FACING (HEAT CONDUCTING)
| Description |
Application Method |
Packages |
Frost-sensitive |
| Stable dispersion of graphite in water for the casting of metal (22% solids) based on finest
graphites. Application can be manual or automatic. Dilution with tap water varies from 1:1
up to 1:7, depending on the difficulty |
Spraying,
dipping or
brushing |
1/10/25/200 kg |
yes |
Silver-coloured high temperature parting lubricant
HYKOGEEN 438 SILVER-COLOURED HIGH TEMPERATURE PARTING LUBRICANT
| Description |
Application Method |
Packages |
Frost-sensitive |
| A balance of solid and paste-like ingredients produces a thin and firmly adhesive film. A high
thermal resistance capability is achieved by means of extremely finely distributed graphite.
HYKOGEEN 438 serves for the lubrication of particularly critical mould regions during the die
casting of aluminium. Metallization and other unwanted effects are thus effectively suppressed. |
Brushing or
swabbing |
5/6x1/25 kg |
no |
Silver-coloured high temperature parting lubricant
HYKOGEEN CP 43 BLACK PASTY HIGH-TEMPERATURE LUBRICANT (ANTI SOLDERING PASTE)
| Description |
Application Method |
Packages |
Frost-sensitive |
| Anti sticking paste for aluminium die casting for particularly critical regions in the moulds, used to
exclude metallization and other unwanted effects. A matched mixture of different ingredients
guarantees good spreading capability on hot metallic surfaces. The product forms an extremely
thin, homogeneous, oily film with excellent adherence. | Brushing or
swabbing |
5/6x1/25 kg |
no |
Ejector pin lubricant
HYKOGEEN EP 10 EJECTOR PIN LUBRICANT
| Description |
Application Method |
Packages |
Frost-sensitive |
| Auxiliary casting material with extremely good lubricating and sliding friction properties, containing
high-quality basic components, chemically pure colloidal graphite, a carefully matched heavy metal
and chlorine-free additive package, and adhesive additives. HYKOGEEN EP 10 is tried and tested
for the lubrication of the ejector pins and guide rails on die casting machines and can also be used
as an anti-sticking paste on hot cores and mould parts. | Brushing or
swabbing |
6x1/15 kg |
no |
